You Comfort Your machine to conserve Energy.
First measure Energy to Manage & Minimize
Energy Measure To Save
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Material conservation is the first thing to tried by the OEM in their new & old products supplied long years back; and to be tried by the user industry to achieve energy conservation in their decade-old machines, as they are paying excess energy bills.
The industry is facing energy losses in each of their machine in the motor-to-machine power transmission. This is happening due to oversized pulleys meant for V belts, existed in the decades-old machine. Now since the Energy Efficiency route is taking over the Energy conservation route, it is time to think of reducing the weight of Rotating component and increase the size of conducting component in a system.
These heavy weight pulleys consume 10 % more power when transferring from the motor to machine in some of our case studies and this is an Eye-Opener. The loss % may vary, but it needs to be focused now, immediately. So the user industry is suggested to revisit TODAY.
Plan to revisit TODAY to the power transmission areas in your decades-old machines and analyze what is the CUP-to-LIP energy losses happening in between due to the rotation of the heavy bulk weight of the pulleys especially now, since you are replacing the belts only Routinely till date.
MATERIAL CONSERVATION in BELTS & PULLEY Drives,
LEADS to ENERGY CONSERVATION
Energy Auditing involves about optimizing the Design parameters to suit to the running conditions. And, this is a classic case of material conservation in optimizing the ‘pulley & belt change’ for the same given output from the machine shaft at the given running condition, in turn this will lead to power saving too.
We the Energy Auditors have to be the focal point between the Machine OEM and the user industry, and maximize machine efficiency and this is WIN-WIN situation for All of US. If your belts are Actively Gripping the pulley, then you are maximizing your Belt Transmission Efficiency. If your belts are only Passively Touching the pulley, then your belts & pulley consume More Power and Less Belt Transmission Efficiency now.
The industry must visualize TODAY, the visible loss in their belts and pulleys. If you change your V belt today to Raw Edged Cogged REC belt, this transmits power without loss,compared to the V belt to deliver near the rated RPM, Revolutions per Minute and hence it gives you more productivity. Simultaneously if you optimize the ‘motor & load’s pulley to suit to the same output as load RPM, then it is power saving for you.
You will be shocked to know your loss in productivity due to the worn-out rattling belts & pulley till yesterday.Today once you have implemented the Belts & Pulley exercise, you will find a relief on Still Motion of your belts running in machine. Tomorrow it will be delight to see your Reduced Electricity consumption from this motor and your Productivity from this Machine has gone up Marginally More.
VISUALIZE VISIBLE LOSSES IN BELTS & PULLEY DRIVES IN YOUR INDUSTRY
Visualize VISIBLE Losses in Belts & Pulleys in Your AHU AIR Handing Units
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Energy Measure To Save
ashok